1- Products Name: Twisted Copper Wire
2- Base Material Standard:
GB: T2Y2 Copper Braided Wire or Copper Stranded Wire
(2.1) The joints at both ends are crimped with high-quality copper pipes or copper lug terminals;
(2.2) Single layer 1.5mm2—150mm2 (multi-layer braided wire can be customized
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.
3-Surface Treatments:
(3.1) Silver plating
(3.2) Tin plating
(3.3) Nickel plating or Resistance diffusion welding nickel sheet
(3.4) Ultrasonic cleaning
Normally plated thickness is 3μm to 12μm, but all upon customers' request.
4- Insulation Options:
(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)
(4.2) PVC dipping (orange and green are the most popular colors)
(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)
(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)
(4.5) PA66 plastic housing (white, grey etc are the most popular colors)
Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;
Operating Temperature: -45ºC to +150 ºC
5- Copper Busbar Resistance: ≤0.00001Ω
6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A
7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc
8- Free Samples:1-10pcs is allowed
9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);
10- Packing: pearl cotton/blister box inside and carton/pallet outside
11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
12- Production Capacity: 50,000,000 pcs/month
13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.
Twisted copper wire finds application across various industries and settings due to its unique properties. Here are some common applications:
1. Telecommunications: Twisted pair cables, consisting of twisted copper wires, are widely used in telecommunications for transmitting analog and digital signals. They're the foundation of telephone lines, Ethernet cables, and other data transmission systems.
2. Networking: Twisted pair cables, particularly Category 5 (Cat 5) and higher, are extensively used in computer networking to connect devices within local area networks (LANs) and wide area networks (WANs). They serve as the backbone for internet connectivity, file sharing, and communication between computers and networked devices.
3. Audio Systems: Twisted copper wires are used in audio cables for connecting speakers, microphones, amplifiers, and other audio equipment. The twisting helps reduce electromagnetic interference (EMI) and radio frequency interference (RFI), resulting in clearer sound transmission.
4. Security Systems: Twisted copper wires are employed in security systems for connecting sensors, alarms, and surveillance cameras to control panels and monitoring stations. The twisted configuration helps minimize signal distortion and interference, ensuring reliable operation.
5. Power Over Ethernet (PoE): Twisted pair cables with copper conductors are commonly used in Power over Ethernet applications, where both data and electrical power are transmitted over the same cable. This technology is widely used to power devices like wireless access points, IP cameras, and VoIP phones.
6. Control Systems: Twisted copper wires are utilized in control systems for industrial automation, building management, and process control. They facilitate the transmission of control signals between sensors, actuators, and programmable logic controllers (PLCs), enabling automated operation and monitoring of various processes and equipment.
7. Automotive Wiring: Twisted copper wires are employed in automotive wiring harnesses for connecting electrical components, sensors, and actuators within vehicles. The twisting helps reduce electromagnetic interference, ensuring reliable operation of automotive electronics and systems.
8. Home Wiring: Twisted copper wires are used in residential wiring for electrical outlets, lighting fixtures, and appliances. They ensure safe and reliable distribution of electricity throughout the home, while minimizing electromagnetic interference and signal degradation.
Overall, twisted copper wire is a versatile and essential component in numerous applications, offering reliable signal transmission, reduced interference, and enhanced performance across various industries and environments.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!