1- Products Name: Pack Aluminum Housing
2- Aluminum Case size mainstream specifications for new energy vehicles and energy storage lithium square batteries (wide*long*high by mm):
54173
36130
29135
71173
27148
41255
and so on, all depend on customers' OEM required.
3- Base Material Standard:
(3.1) Battery Aluminum Cases: 3003-H14 Aluminum
Aluminum GB/T3880 standard, Tensile Strength 145-195MPa
(3.2) Battery Cover Plates: 3003-H14 Aluminum & T2Y2 Copper & Plastic Injection
Copper GB/T5231standard, Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa.
(3.3) Cover Plates Assembly including:
Cover Plate: 3003 H14 Aluminum
Injection Part: PFA Plastic
Electrode Plate: 3003 H14 Aluminum
Positive Pole: 3003 H14 Aluminum
Negative Pole: T2Y2 Copper
Film: 3M PET transparent adhesive
Explosion Proof Valve: MFX2
Positive Connecting Pieces A&B: 1060 H12 Aluminum
Insulating Gasket: PP
Negative Connecting Pieces A&B: T2Y2 Copper+Nickel Plated
4-Surface Treatments:
(4.1) Anodizing
(4.2) Ultrasonic cleaning
5- Production Technologies:
(5.1) Stamping and stretching for Aluminum Battery Prismatic Cases
(5.2) Stamping, injection molding, machining, riveting, resistance welding, laser welding for Battery Cover Plates Assembly
6- Free Samples: 1-10pcs is allowed
7- Lead Time:Orders 10-20days,Samples 20-30days (including the tooling/die production);
8- Packing: pearl cotton/blister box inside and carton/pallet outside
9- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
10- Production Capacity: 5,000,000 pcs/month
11- Applications: Suitable for electric vehicles, electric motorcycles, electric bicycles, recreational vehicles, golf carts, electric lifts, cleaning vehicles power supplies; energy storage equipment such as forklifts and forklifts: based on solar, wind, geothermal, and ocean energy power generation systems Energy storage equipment; power grid peak shaving; uninterruptible power supply system UPS; used with solar cells as energy storage equipment, home lighting, etc.
A pack aluminum housing for new energy applications refers to the casing or enclosure made of aluminum that houses and protects the components of an energy storage system, such as lithium-ion battery cells, electronics, and other associated equipment used in renewable energy storage, electric vehicles (EVs), grid stabilization, and other emerging energy technologies. Here are key aspects and functionalities of pack aluminum housings for new energy applications:
Protection: The primary purpose of the aluminum housing is to provide durable protection for the sensitive components of the energy storage system. It shields the internal components from environmental factors, physical damage, and potential hazards, ensuring their reliability and longevity.
Structural Integrity: Aluminum housings contribute to the overall structural integrity of the energy storage system. They provide support and stability to the internal components, helping to maintain their alignment and structural integrity during operation and transportation.
Thermal Management: Aluminum is known for its excellent thermal conductivity, which enables efficient heat dissipation from the energy storage system. The aluminum housing helps regulate the temperature of the internal components, preventing overheating and thermal issues that could degrade performance or compromise safety.
Lightweight Design: Aluminum housings offer a lightweight solution for energy storage systems, which is particularly important for portable applications and EVs where weight directly affects performance and efficiency. The lightweight design reduces the overall weight of the system without compromising durability or protection.
Corrosion Resistance: Aluminum exhibits natural corrosion resistance, especially when treated with protective coatings or finishes. This resistance ensures the longevity and reliability of the housing, even in harsh environmental conditions or corrosive environments.
Hermetic Sealing: Pack aluminum housings can be designed with features to create a hermetic seal, preventing the ingress of moisture, dust, and other contaminants into the energy storage system. Hermetic sealing helps maintain the integrity of the internal components and ensures reliable performance over time.
Customization and Integration: Aluminum housings can be customized to accommodate specific energy storage system configurations and requirements. They are designed to integrate seamlessly with other system components, such as electrical connections, cooling systems, and monitoring equipment.
Manufacturability: Aluminum housings can be manufactured using various techniques, including extrusion, casting, and machining. This allows for precise fabrication and customization of housing designs, enabling the production of energy storage systems with different sizes, shapes, and capacities to meet specific application needs.
In summary, pack aluminum housings play a critical role in ensuring the reliability, safety, and performance of energy storage systems for new energy applications. Their protection, structural integrity, thermal management, lightweight design, corrosion resistance, hermetic sealing, customization, and manufacturability features are essential for optimizing the functionality and longevity of energy storage solutions in diverse applications.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!