1- Products Name: Aluminum Battery Case
2- Aluminum Case size mainstream specifications for new energy vehicles and energy storage lithium square batteries (wide*long*high by mm):
54173
36130
29135
71173
27148
41255
and so on, all depend on customers' OEM required.
3- Base Material Standard:
(3.1) Battery Aluminum Cases: 3003-H14 Aluminum
Aluminum GB/T3880 standard, Tensile Strength 145-195MPa
(3.2) Battery Cover Plates: 3003-H14 Aluminum & T2Y2 Copper & Plastic Injection
Copper GB/T5231standard, Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa.
(3.3) Cover Plates Assembly including:
Cover Plate: 3003 H14 Aluminum
Injection Part: PFA Plastic
Electrode Plate: 3003 H14 Aluminum
Positive Pole: 3003 H14 Aluminum
Negative Pole: T2Y2 Copper
Film: 3M PET transparent adhesive
Explosion Proof Valve: MFX2
Positive Connecting Pieces A&B: 1060 H12 Aluminum
Insulating Gasket: PP
Negative Connecting Pieces A&B: T2Y2 Copper+Nickel Plated
4-Surface Treatments:
(4.1) Anodizing
(4.2) Ultrasonic cleaning
5- Production Technologies:
(5.1) Stamping and stretching for Aluminum Battery Prismatic Cases
(5.2) Stamping, injection molding, machining, riveting, resistance welding, laser welding for Battery Cover Plates Assembly
6- Free Samples: 1-10pcs is allowed
7- Lead Time:Orders 10-20days,Samples 20-30days (including the tooling/die production);
8- Packing: pearl cotton/blister box inside and carton/pallet outside
9- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
10- Production Capacity: 5,000,000 pcs/month
11- Applications: Suitable for electric vehicles, electric motorcycles, electric bicycles, recreational vehicles, golf carts, electric lifts, cleaning vehicles power supplies; energy storage equipment such as forklifts and forklifts: based on solar, wind, geothermal, and ocean energy power generation systems Energy storage equipment; power grid peak shaving; uninterruptible power supply system UPS; used with solar cells as energy storage equipment, home lighting, etc.
An aluminum battery case serves as a protective housing for batteries used in new energy storage systems. These systems can include applications like renewable energy storage, electric vehicles (EVs), and grid-scale energy storage solutions. Here are some key aspects of aluminum battery cases for new energy storage:
1. Material Strength: Aluminum is chosen for battery cases due to its lightweight properties and high strength-to-weight ratio. This material provides sufficient protection for the batteries while keeping the overall weight of the energy storage system manageable.
2. Corrosion Resistance: Aluminum exhibits excellent corrosion resistance, particularly when anodized or coated with protective finishes. This property helps to safeguard the batteries from environmental factors such as moisture, which can degrade the battery performance and lifespan.
3. Thermal Management: Effective thermal management is crucial for maintaining battery performance and safety. Aluminum's high thermal conductivity allows for efficient heat dissipation, which helps to regulate the temperature of the batteries during charging, discharging, and standby modes.
4. Modularity and Customization: Aluminum battery cases are often designed to be modular, allowing for easy customization and integration with different types of battery chemistries and configurations. This modularity facilitates scalability and adaptability to various energy storage applications and system requirements.
5. Sealing and Insulation: Aluminum Battery cases must be properly sealed and insulated to prevent moisture ingress and to mitigate the risk of electrical shorts or thermal runaway events. Aluminum battery cases can incorporate gaskets, seals, and insulation materials to ensure a secure and thermally stable environment for the batteries.
6. Environmental Considerations: Aluminum is a highly recyclable material, making it an environmentally sustainable choice for battery cases. Recycling aluminum reduces energy consumption and greenhouse gas emissions compared to primary aluminum production, aligning with the goals of sustainable energy storage solutions.
7. Manufacturability: Aluminum Battery Case is a readily available and cost-effective material, with well-established manufacturing processes such as casting, extrusion, and machining. This allows for efficient production of aluminum battery cases in various shapes, sizes, and configurations to meet the diverse needs of energy storage applications.
In summary, aluminum battery cases play a crucial role in ensuring the safety, durability, and performance of batteries in new energy storage systems. Their lightweight, corrosion-resistant, and thermally conductive properties make them well-suited for protecting batteries in a wide range of applications, from small-scale residential energy storage to large-scale grid-level installations.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!