1- Products Name: Multilayer Copper Foils Flexible BusBars
2- Base Material Standard:
GB: T2Y2 Copper Foils / Sheet
(2.1) Copper Foils Thickness: 0.1mm, 0.2mm, 0.3mm, 0.5mm, 1.0mm
(2.2) Copper Flexible BusBar long up to 6.6 ft (2meters long)
(2.3) Copper Flexible BusBar width up to 6.0 inch (152mm)
(2.4) Laminated Copper Foil thickness up to 1.25 inch (32mm)
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.
3-Surface Treatments:
(3.1) Silver plating
(3.2) Tin plating
(3.3) Nickel plating or Resistance diffusion welding nickel sheet
(3.4) Ultrasonic cleaning
Normally plated thickness is 3μm to 12μm, but all upon customers' request.
4- Insulation Options:
(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)
(4.2) PVC dipping (orange and green are the most popular colors)
(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)
(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)
(4.5) PA66 plastic housing (white, grey etc are the most popular colors)
Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;
Operating Temperature: -45ºC to +150 ºC
5- Copper Busbar Resistance: ≤0.00001Ω
6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A
7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc
8- Free Samples:1-10pcs is allowed
9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);
10- Packing: pearl cotton/blister box inside and carton/pallet outside
11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
12- Production Capacity: 50,000,000 pcs/month
13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.
Multilayer copper foils flexible busbars are widely used in power systems for efficient and reliable electrical connections. These flexible busbars offer advantages in terms of flexibility, thermal performance, and ease of installation. Here's how they are commonly used in power systems:
1. Power Distribution:
Multilayer copper foils flexible busbars are utilized for distributing electrical power within power distribution systems, including switchgear and distribution panels.
They provide a low-resistance path for current flow, ensuring efficient power distribution.
2. Interconnecting Components:
Flexible busbars are used to interconnect various components within power systems, such as circuit breakers, transformers, and other electrical devices.
The flexibility of the busbars allows for easy routing and connection in tight spaces.
3. Power Inverters:
In renewable energy systems, such as solar power and wind power installations, multilayer copper foils flexible busbars are employed in power inverters.
They facilitate the connection between the power inverters and other components in the system.
4. Battery Management Systems (BMS):
Flexible busbars play a crucial role in battery management systems, especially in electric vehicles (EVs) and energy storage systems.
They interconnect battery cells, ensuring a reliable and low-resistance path for electrical current.
5. Power Electronics:
In power electronics applications, such as motor drives and frequency converters, multilayer copper foils flexible busbars are used to connect power semiconductors and other electronic components.
Their flexibility allows for efficient thermal management and reduces mechanical stresses on connected components.
6. High Power Density Applications:
Flexible busbars find applications in high power density environments where the ability to handle high currents and provide efficient thermal dissipation is crucial.
Their design helps in minimizing the impedance and voltage drop in the power distribution path.
7. Electric Vehicles (EVs):
In electric vehicles, flexible busbars are used in the battery pack, connecting individual battery cells, managing power flow, and ensuring the overall efficiency of the vehicle's power system.
8. Wind and Solar Power Plants:
In large-scale renewable energy installations, multilayer copper foils flexible busbars are employed to interconnect various components, including inverters, transformers, and power distribution units.
9. Telecommunication Equipment:
Flexible busbars are used in power systems for telecommunication equipment, providing a reliable and compact solution for connecting power sources to various electronic components.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!