1- Products Name: Flexible Copper Busburs
2- Base Material Standard:
GB: T2Y2 Copper Braided Wire or Copper Stranded Wire
(2.1) The joints at both ends are crimped with high-quality copper pipes or copper lug terminals;
(2.2) Single layer 1.5mm2—150mm2 (multi-layer braided wire can be customized
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.
3-Surface Treatments:
(3.1) Silver plating
(3.2) Tin plating
(3.3) Nickel plating or Resistance diffusion welding nickel sheet
(3.4) Ultrasonic cleaning
Normally plated thickness is 3μm to 12μm, but all upon customers' request.
4- Insulation Options:
(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)
(4.2) PVC dipping (orange and green are the most popular colors)
(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)
(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)
(4.5) PA66 plastic housing (white, grey etc are the most popular colors)
Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;
Operating Temperature: -45ºC to +150 ºC
5- Copper Busbar Resistance: ≤0.00001Ω
6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A
7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc
8- Free Samples:1-10pcs is allowed
9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);
10- Packing: pearl cotton/blister box inside and carton/pallet outside
11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
12- Production Capacity: 50,000,000 pcs/month
13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.
Flexible copper busbars find applications in various industries and systems where a combination of flexibility, high electrical conductivity, and durability is required. The flexibility of these busbars allows them to be easily bent and routed in different configurations, making them suitable for installations with space constraints or dynamic environments. Here are common areas where flexible copper busbars are used:
1.Power Distribution Systems:
Flexible copper busbars are widely used in power distribution systems within electrical panels, switchgear, and distribution boards. Their flexibility facilitates efficient power distribution in confined spaces.
2.Switchgear and Circuit Breakers:
Within switchgear and circuit breaker systems, flexible copper busbars are used to connect and distribute electrical power between various components. The flexibility accommodates the movement and operation of switchgear components.
3.Power Electronics and Inverters:
In power electronic applications, such as inverters and converters, flexible copper busbars are employed to connect and carry high-current signals. The flexibility helps in adapting to the dynamic thermal conditions associated with power electronics.
4.Renewable Energy Systems:
Flexible copper busbars play a role in connecting components within renewable energy systems, including solar power and wind energy installations. Their flexibility allows for easy adaptation to different layouts.
5.Electric Vehicles (EVs):
In electric vehicles, including hybrid and fully electric cars, flexible copper busbars are used in the battery systems. The flexibility is advantageous in accommodating vibrations and movements within the vehicle while efficiently conducting high currents.
6.Data Centers:
Flexible copper busbars may be utilized in data centers for power distribution within server racks. The flexibility allows for easy routing within the confined spaces of data center infrastructure.
7.Industrial Equipment:
Various industrial equipment and machinery use flexible copper busbars for power transmission. The flexibility ensures they can be integrated into moving parts or environments with vibrations.
8.Aerospace and Defense:
In aerospace and defense applications, flexible copper busbars are used in electronic systems within aircraft and military vehicles. The flexibility is important in these applications due to space constraints and the need for reliable power distribution.
9.Rail Transportation:
Flexible copper busbars find applications in rail systems for power distribution within train cars and between different sections of the train. The flexibility is beneficial in rail applications where there may be movement and vibrations.
10.Telecommunications:
In telecommunications equipment, flexible copper busbars can be used for connecting power sources to various electronic components. The flexibility is advantageous in installations with limited space.
The versatility of flexible copper busbars makes them a popular choice in diverse industries where a combination of electrical performance and flexibility is essential. The specific design and specifications may vary depending on the application and industry requirements.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!