1- Products Name: Flexible Busbars with Metal Terminal
2- Base Material Standard:
GB: T2Y2 Copper Braided Wire or Copper Stranded Wire
(2.1) The joints at both ends are crimped with high-quality copper pipes or copper lug terminals;
(2.2) Single layer 1.5mm2—150mm2 (multi-layer braided wire can be customized
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.
3-Surface Treatments:
(3.1) Silver plating
(3.2) Tin plating
(3.3) Nickel plating or Resistance diffusion welding nickel sheet
(3.4) Ultrasonic cleaning
Normally plated thickness is 3μm to 12μm, but all upon customers' request.
4- Insulation Options:
(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)
(4.2) PVC dipping (orange and green are the most popular colors)
(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)
(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)
(4.5) PA66 plastic housing (white, grey etc are the most popular colors)
Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;
Operating Temperature: -45ºC to +150 ºC
5- Copper Busbar Resistance: ≤0.00001Ω
6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A
7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc
8- Free Samples:1-10pcs is allowed
9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);
10- Packing: pearl cotton/blister box inside and carton/pallet outside
11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
12- Production Capacity: 50,000,000 pcs/month
13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.
Flexible busbars with metal terminals are commonly used in power systems for efficient and reliable electrical connections. These components play a crucial role in distributing electrical power within various applications. Here are key aspects and applications of flexible busbars with metal terminals in power systems:
1.Flexible Busbar Construction:
Material: The busbar itself is often made of copper or aluminum for its high electrical conductivity. The flexibility is achieved through stranding or braiding technologies, allowing the busbar to bend and flex without compromising its electrical performance.
2.Metal Terminals:
Material and Design: The terminals, where the busbar connects to other components, are typically made of metal, commonly copper or aluminum. The terminals are designed to provide a secure and reliable connection point, ensuring low-resistance electrical contact.
3.Flexibility for Installation:
Bending and Flexing: The flexible nature of these busbars allows them to be easily installed in applications where bending and flexing are required. This is particularly advantageous in scenarios where space constraints or dynamic environments exist.
4.Modularity and Customization:
Termination Options: Flexible busbars with metal terminals often offer modular termination options. This allows for customization in terms of length, connector types, and configurations to suit the specific needs of the power system.
5.Power Distribution:
Within Panels and Cabinets: Flexible busbars with metal terminals are commonly used within electrical panels and cabinets. They efficiently distribute electrical power to various components and devices, facilitating a neat and organized power distribution system.
6.Switchgear and Circuit Breakers:
Interconnecting Components: In switchgear and circuit breaker systems, these flexible busbars play a crucial role in interconnecting different components. The flexibility allows for easy integration and movement of components within these systems.
7.Power Electronics and Inverters:
Connecting Modules: In power electronics applications, such as inverters and converters, flexible busbars with metal terminals are used to connect modules and components. The flexibility accommodates thermal expansion and contraction associated with power electronics.
8.Renewable Energy Systems:
Solar and Wind Power Installations: These busbars are utilized in renewable energy systems to connect various components in solar power and wind energy installations. The flexibility is beneficial in adapting to the unique layout of such systems.
9.Data Centers:
Power Distribution in Racks: In data centers, flexible busbars with metal terminals can be employed for power distribution within server racks. Their flexibility allows for easy routing within the confined spaces of data center infrastructure.
10.Industrial Applications:
Power Transmission in Machinery: In industrial equipment and machinery, these busbars are used to transmit power efficiently. Their flexibility ensures they can be integrated into moving parts or environments with vibrations.
11.Compliance with Safety Standards:
Insulation and Protection: To ensure safety, these busbars may be insulated and protected to prevent accidental contact. Compliance with safety standards and regulations is crucial in power systems to mitigate risks.
Flexible busbars with metal terminals provide a versatile solution for power distribution in diverse applications, offering a balance between flexibility, conductivity, and reliability in power systems.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!