1- Products Name: Braided Flexible Copper BusBar
2- Base Material Standard:
GB: T2Y2 Copper Braided Wire or Copper Stranded Wire
(2.1) The joints at both ends are crimped with high-quality copper pipes or copper lug terminals;
(2.2) Single layer 1.5mm2—150mm2 (multi-layer braided wire can be customized
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.
3-Surface Treatments:
(3.1) Silver plating
(3.2) Tin plating
(3.3) Nickel plating or Resistance diffusion welding nickel sheet
(3.4) Ultrasonic cleaning
Normally plated thickness is 3μm to 12μm, but all upon customers' request.
4- Insulation Options:
(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)
(4.2) PVC dipping (orange and green are the most popular colors)
(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)
(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)
(4.5) PA66 plastic housing (white, grey etc are the most popular colors)
Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;
Operating Temperature: -45ºC to +150 ºC
5- Copper Busbar Resistance: ≤0.00001Ω
6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A
7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc
8- Free Samples:1-10pcs is allowed
9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);
10- Packing: pearl cotton/blister box inside and carton/pallet outside
11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
12- Production Capacity: 50,000,000 pcs/month
13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.
Braided flexible copper busbars find applications in various industries and systems where a combination of flexibility, high electrical conductivity, and durability is required. Here are some common applications:
1.Power Distribution Systems:
Braided flexible copper busbars are widely used in power distribution systems where they provide a flexible and efficient means of distributing electrical power. Their flexibility allows them to be easily routed and connected within different configurations.
2.Switchgear and Circuit Breakers:
Within switchgear and circuit breaker systems, braided flexible copper busbars are employed to establish electrical connections between various components. The flexibility of the busbars accommodates the movement of switchgear components.
3.Electrical Panels and Cabinets:
Braided copper busbars are utilized in electrical panels and cabinets for connecting and distributing power between different devices and components. The flexibility of the busbars facilitates easy installation in confined spaces.
4.Power Electronics and Inverters:
In power electronic applications, such as inverters and converters, braided flexible copper busbars are used to connect and carry high-current signals. The braided design helps manage the thermal effects associated with power electronics.
5.Renewable Energy Systems:
In solar power and wind energy systems, braided flexible copper busbars are employed to connect various components in the power generation and distribution process. The flexibility is particularly advantageous in adapting to different layouts.
6.Automotive and Electric Vehicles (EVs):
In electric vehicles, including hybrid and fully electric cars, braided flexible copper busbars are used in the battery systems. The flexibility allows them to accommodate vibrations and movements within the vehicle while efficiently conducting high currents.
7.Rail Transportation:
Braided flexible copper busbars are utilized in rail systems for power distribution within train cars and between different sections of the train. The flexibility is beneficial in rail applications where there may be movement and vibrations.
8.Industrial Equipment:
Various industrial equipment and machinery use braided flexible copper busbars for power transmission. The flexibility of the busbars makes them suitable for installations where movement or flexibility is required.
9.Telecommunications:
Braided flexible copper busbars can be found in telecommunications equipment, connecting power sources to various electronic components. The flexibility is advantageous in installations with limited space.
10.Aerospace and Defense:
In aerospace and defense applications, braided flexible copper busbars are used in electronic systems within aircraft and military vehicles. The flexibility is important in these applications due to space constraints.
The versatility of braided flexible copper busbars makes them a popular choice in diverse industries where a combination of electrical performance and flexibility is essential. The specific design and specifications may vary depending on the application and industry requirements.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!