1- Products Name: 6061 Aluminum Flexible BusBar
2- Base Material Standard:
Aluminum 6061
GB : T2Y2 Copper
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.
3-Surface Treatments:
(3.1) Silver plating
(3.2) Tin plating
(3.3) Nickel plating
(3.4) Ultrasonic cleaning
Normally plated thickness is 3μm to 12μm, but all upon customers' request.
4- Insulation Options:
(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)
(4.2) PVC dipping (orange and green are the most popular colors)
(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)
(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)
(4.5) PA66 plastic housing (white, grey etc are the most popular colors)
Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;
Operating Temperature: -45ºC to +150 ºC
5- Copper Busbar Resistance: ≤0.00001Ω
6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A
7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc
8- Free Samples:1-10pcs is allowed
9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);
10- Packing: pearl cotton/blister box inside and carton/pallet outside
11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
12- Production Capacity: 50,000,000 pcs/month
13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.
The manufacturing process of 6061 aluminum flexible busbars involves several steps, including material preparation, fabrication, and finishing. Here is an overview of the typical manufacturing process:
1.Material Selection:
The process begins with the selection of the appropriate aluminum alloy, in this case, 6061 aluminum. This alloy is known for its excellent strength, weldability, and corrosion resistance.
2.Material Cutting:
Sheets or coils of 6061 aluminum are cut into the desired dimensions for the flexible busbars. The cutting process can be performed using shearing, sawing, or other methods.
3.Forming:
The aluminum strips are then subjected to a forming process to shape them into the desired configuration for the flexible busbars. This may involve bending, rolling, or other forming techniques to achieve the required shape and flexibility.
4.Punching or Drilling:
Holes or slots may be punched or drilled into the aluminum strips at specific locations. These openings are crucial for later assembly and connection of the flexible busbars to electrical components.
5.Surface Treatment:
The 6061 Aluminum Busbars may undergo surface treatment processes to enhance its properties. Anodizing is a common surface treatment for aluminum, providing increased corrosion resistance and durability. The surface treatment can also help improve electrical conductivity.
6.Assembly:
In the assembly stage, multiple aluminum strips may be joined together to form a Aluminum flexible busbar. This can be achieved through welding, riveting, or other joining methods. The assembly process ensures that the Aluminum flexible busbar has the necessary length and flexibility for its intended application.
7.Insulation:
Depending on the design and application, insulation materials may be added to the Aluminum flexible busbar to prevent short circuits and enhance safety. Insulation can be applied as a coating or as separate insulating layers.
8.Quality Control:
Throughout the manufacturing process, quality control measures are implemented to ensure that the Aluminum flexible busbars meet industry standards and specifications. This may include dimensional checks, conductivity testing, and visual inspections.
9.Packaging:
Once the Aluminum flexible busbars pass quality control, they are packaged and prepared for shipment to customers. Proper packaging is essential to prevent damage during transit.
It's important to note that the specific manufacturing process may vary among different manufacturers, and some steps may be customized based on the design requirements of the Aluminum flexible busbars. Additionally, adherence to industry standards and safety regulations is crucial throughout the manufacturing process to ensure the reliability and safety of the final product.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!