Products




PE Heat Shrink Tube Insulated Busbar

PE Heat Shrink Tube Insulated Busbar

1- Products Name: PE Heat Shrink Tube Insulated Busbar


2- Base Material Standard

GB : T2Y2 Copper

DIN: E-Cu58 (Number: 2.0065)

EN: Cu-ETP ( Number: CW004A)

ISO: Cu-ETP

UNS: C11000

JIS: C1100

BS: C101

Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.


3-Surface Treatments:

(3.1) Silver plating

(3.2) Tin plating

(3.3) Nickel plating

(3.4) Ultrasonic cleaning

Normally plated thickness is 3μm to 12μm, but all upon customers' request.


4- Insulation Options:

(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)

(4.2) PVC dipping (orange and green are the most popular colors)

(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)

(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)

Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;

Operating Temperature: -45ºC to +150 ºC


5- Copper Busbar Resistance:  ≤0.00001Ω

6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A

7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc


8- Free Samples:1-10pcs is allowed

9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);

10- Packing: pearl cotton/blister box inside and carton/pallet outside

11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.

12- Production Capacity: 50,000,000 pcs/month

13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.

Busbar Sleeves Insulation.jpg
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Polyethylene (PE) heat shrink tube insulation for bus bars offers several advantages in various applications. Here are some key advantages of using PE heat shrink tube for insulated bus bars:


1.Electrical Insulation:

High Dielectric Strength: PE heat shrink tubing provides excellent electrical insulation, with high dielectric strength. This helps prevent electrical arcing and ensures safe operation.


Insulation Resistance: The material's insulating properties effectively isolate the bus bars, minimizing the risk of electrical faults.


2.Ease of Installation:

Heat Shrinkability: PE heat shrink tubing is designed to shrink tightly around the bus bars when heat is applied. This simplifies the installation process, ensuring a snug fit over the conductors.


Conformity to Shapes: The heat shrinkability of PE tubing allows it to conform to irregular shapes, including the contours of bus bars, creating a uniform and secure insulation layer.


3.Durability and Mechanical Protection:

Resistance to Abrasion: PE heat shrink tubing provides a protective layer that resists abrasion and wear, enhancing the durability of bus bars in various environments.


Mechanical Strength: The tubing adds mechanical strength to the bus bars, protecting them from physical damage, vibrations, and external forces.


PE heat shrink tube insulation for bus bars is widely used across industries due to its versatility, electrical properties, and protective features. It is suitable for applications ranging from electrical wiring and power distribution to automotive and aerospace systems. The advantages of PE heat shrink tubing contribute to its popularity as a reliable insulation solution for bus bars.

Red Copper for Busbar.jpg
Copper Busbars production process.jpg


Contact Information:

Ms.Tina Tian (Sales Manager&Technology Engineer)

Xiamen Apollo Stamping Welding Technology Co., Ltd

Apollo Electronic Components (Xiamen) Co.,Ltd 


Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022

Mob/WhatsApp/WeChat: 0086-15985814329

Email: tina@stamping-welding.com

Web: www.stamping-welding.com  ,  www.china-electronic-components.com

 

Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!