1- Products Name: Epoxy Powder Coated Busbars
2- Base Material Standard:
GB : T2Y2 Copper
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.
3-Surface Treatments:
(3.1) Silver plating
(3.2) Tin plating
(3.3) Nickel plating
(3.4) Ultrasonic cleaning
Normally plated thickness is 3μm to 12μm, but all upon customers' request.
4- Insulation Options:
(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)
(4.2) PVC dipping (orange and green are the most popular colors)
(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)
(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)
Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;
Operating Temperature: -45ºC to +150 ºC
5- Copper Busbar Resistance: ≤0.00001Ω
6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A
7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc
8- Free Samples:1-10pcs is allowed
9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);
10- Packing: pearl cotton/blister box inside and carton/pallet outside
11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
12- Production Capacity: 50,000,000 pcs/month
13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.
Epoxy powder-coated busbars offer several performance advantages, making them a preferred choice for various electrical applications. Here are the key aspects of the performance of epoxy powder-coated busbars:
1- Electrical Insulation of Epoxy Powder Coating Insulated Busbar:
Effective Insulation: Epoxy powder coatings provide reliable electrical insulation, preventing direct contact between busbars and other conductive elements. This insulation is crucial for avoiding electrical shorts and ensuring the safe operation of electrical systems.
2- Corrosion Resistance of Insulation Coating Busbar:
Protection Against Corrosion: Epoxy coatings offer excellent corrosion resistance, protecting the underlying metal (typically copper or aluminum) from environmental factors such as moisture, chemicals, and pollutants. This enhances the longevity and reliability of busbars in various conditions.
3- Environmental Resistance of Electroplating and Powder Coating Busbar:
Resistance to Environmental Factors: Epoxy-coated busbars are resistant to environmental elements, including moisture, UV exposure, and temperature variations. This resistance is beneficial in applications where busbars may be exposed to harsh conditions.
4- Chemical Resistance of Epoxy Powder Coat Busbar:
Protection Against Chemicals: Epoxy coatings provide resistance to various chemicals, making them suitable for applications in industries where exposure to corrosive substances is a concern.
5- Mechanical Durability of Powder Coated Busbar:
Enhanced Mechanical Protection: Epoxy powder coatings contribute to the mechanical durability of busbars, protecting them from physical damage, abrasion, and wear. This durability ensures long-term performance in demanding environments.
6- Busbar Coating with Epoxy Coating Powder Uniform Coating Thickness:
Consistent Insulation: Epoxy powder coating processes can achieve a uniform and controlled thickness of the coating. This consistency is essential for maintaining effective insulation across the entire surface of the busbars.
7- Busbar Insulating Coating Powder Ease of Application:
Efficient Application Process: Epoxy powder coatings are applied through an electrostatic spraying process, allowing for efficient and even coverage on busbars. This process contributes to the reliability and consistency of the coating.
8- Adhesion and Bonding for Epoxy Power Coating Insulated Busbars:
Strong Adhesion: The curing process of epoxy coatings results in strong adhesion to the substrate material (busbars). This ensures a secure and durable bond, contributing to the overall performance of the coating.
9- Customization and Color Options for Epoxy Spray Copper Bus Bar:
Color Variety: Epoxy powder coatings are available in a variety of colors. This allows for customization based on application requirements or for color-coding purposes, aiding in easy identification and organization of electrical components.
10- Compliance with Standards for Powder Coating Insulation Busbar:
Meeting Safety Standards: Epoxy powder-coated busbars can be formulated to meet industry standards and regulations for electrical components, ensuring compliance with safety and performance requirements.
11- UV Resistance for Busbar Epoxi Powder Coating:
Protection Against UV Exposure: Epoxy coatings often exhibit UV resistance, making them suitable for outdoor applications where exposure to sunlight is a factor. This resistance helps maintain the appearance and performance of the coating over time.
12- Low VOC Content for Busbar Coating:
Environmentally Friendly: Epoxy powder coatings often have lower volatile organic compound (VOC) content compared to some liquid coatings, contributing to their environmental friendliness.
The overall performance of epoxy powder-coated busbars makes them suitable for a wide range of applications, including power distribution, electronics, automotive, and renewable energy installations. The combination of electrical insulation, corrosion resistance, mechanical durability, and ease of application makes epoxy powder coating a reliable choice for ensuring the longevity and safety of busbar connections.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!