1- Products Name: Tin Plated Copper BusBar for EV
2- Base Material Standard:
GB : T2Y2 Copper
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.
3-Surface Treatments:
(3.1) Silver plating
(3.2) Tin plating
(3.3) Nickel plating
(3.4) Ultrasonic cleaning
Normally plated thickness is 3μm to 12μm, but all upon customers' request.
4- Insulation Options:
(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)
(4.2) PVC dipping (orange and green are the most popular colors)
(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)
(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)
Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;
Operating Temperature: -45ºC to +150 ºC
5- Copper Busbar Resistance: ≤0.00001Ω
6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A
7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc
8- Free Samples:1-10pcs is allowed
9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);
10- Packing: pearl cotton/blister box inside and carton/pallet outside
11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
12- Production Capacity: 50,000,000 pcs/month
13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.
The Apollo China Tin-plate Busbar Automotive Advantages:
1. Improve equiments properity.
Copper busbar can reduce the resistance and lower power cosumption. Copper busbar is capable of steady current carrying capacity and voltage-sharing.
2. Easy to install, examine and maintain.
Copper busbar can be installed with simple tools. Anyone can use it with bolt, nut and screwdriver. The workers examine the property with tester.
3. Reduce Cost
Copper Busbar increase the serve-life of machines and equipments. Good quality T2Y2 copper material can lower the temperature raise and loss of equipement parts
A "Tin Plated Copper BusBar for EV" refers to the use of a specific type of busbar in electric vehicles (EVs), where the busbar is made of copper and coated with a layer of tin. Let's break down the components:
Copper BusBar: Copper is a highly conductive metal, making it an excellent choice for busbars in electrical systems. In EVs, busbars are responsible for carrying and distributing electrical currents between different components such as the battery, electric motor, charging system, and other electrical devices. Copper's high conductivity helps ensure efficient power distribution.
Tin Plating: The copper busbar is coated or plated with a layer of tin. Tin plating serves several purposes:
Corrosion Resistance: Tin is corrosion-resistant, protecting the copper from environmental factors and ensuring the longevity of the busbar.
Solderability: Tin plating improves the solderability of the busbar, facilitating the assembly and connection of electrical components.
Contact Resistance: Tin plating can also reduce contact resistance, improving the overall electrical performance of the busbar.
In the context of electric vehicles, where reliability, efficiency, and corrosion resistance are crucial, using a tin-plated copper busbar helps meet these requirements. It enhances the durability of the busbar in challenging automotive environments and contributes to the overall efficiency and safety of the EV's electrical system.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!