Products




EV BusBar with PET Insulating Paper

EV BusBar with PET Insulating Paper

1- Products Name: EV BusBar with PET Insulating Paper


2- Base Material Standard: 

GB : T2Y2 Copper

DIN: E-Cu58 (Number: 2.0065)

EN: Cu-ETP ( Number: CW004A)

ISO: Cu-ETP

UNS: C11000

JIS: C1100

BS: C101

Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.


3-Surface Treatments:

(3.1) Silver plating

(3.2) Tin plating

(3.3) Nickel plating

(3.4) Ultrasonic cleaning

Normally plated thickness is 3μm to 12μm, but all upon customers' request.


4- Insulation Options:

(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)

(4.2) PVC dipping (orange and green are the most popular colors)

(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)

(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)

Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;

Operating Temperature: -45ºC to +150 ºC


5- Copper Busbar Resistance:  ≤0.00001Ω

6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A

7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc


8- Free Samples:1-10pcs is allowed

9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);

10- Packing: pearl cotton/blister box inside and carton/pallet outside

11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.

12- Production Capacity: 50,000,000 pcs/month

13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.

Bare Copper Busbar.jpg


Copper Busbar for EV Film Capactior.png

Laminated BusBar for EV.jpg

The Apollo China Electric Copper Busbars Advantages:

1. Improve equiments properity.

Copper busbar can reduce the resistance and lower power cosumption. Copper busbar is capable of steady current carrying capacity and voltage-sharing.


2. Easy to install, examine and maintain.

Copper busbar can be installed with simple tools. Anyone can use it with bolt, nut and screwdriver. The workers examine the property with tester.


3. Reduce Cost

Copper Busbar increase the serve-life of machines and equipments. Good quality T2Y2 copper material can lower the temperature raise and loss of equipement parts 


The term "EV BusBar with PET Insulating Paper" likely refers to the use of Polyethylene Terephthalate (PET) insulating paper in the construction of busbars for electric vehicles (EVs). Busbars in electric vehicles play a crucial role in distributing electrical power between different components of the vehicle's electrical system.


Here's a breakdown of the components mentioned:

EV BusBar: This is the conductive bar or strip designed specifically for use in electric vehicles. Busbars in EVs are essential for carrying and distributing high currents between the battery, electric motor, charging system, and other electrical components.


PET Insulating Paper: Polyethylene Terephthalate (PET) is a type of thermoplastic polymer, and when used in paper form, it serves as an insulating material. In the context of EV busbars, PET insulating paper would be used to provide electrical insulation between conductive elements, preventing short circuits and ensuring the safe operation of the electric vehicle.


The combination of an EV BusBar with PET Insulating Paper is likely chosen for its ability to provide effective electrical insulation while maintaining the necessary mechanical and thermal properties required for the demanding conditions in electric vehicles. PET is known for its good insulation properties, flexibility, and resistance to temperature variations, making it a suitable choice for insulating materials in the automotive industry, particularly in electric vehicles where electrical safety is of utmost importance.

Applications for new energy copper busbars.jpg

Bare Copper Busbar for EV Capactior.jpg
new energy vehicle film capacitor busbars.jpg


Contact Information:

Ms.Tina Tian (Sales Manager&Technology Engineer)

Xiamen Apollo Stamping Welding Technology Co., Ltd

Apollo Electronic Components (Xiamen) Co.,Ltd 


Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022

Mob/WhatsApp/WeChat: 0086-15985814329

Email: tina@stamping-welding.com

Web: www.stamping-welding.com  ,  www.china-electronic-components.com

 

Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!