Products




Laminated Busbar Connectors

Laminated Busbar Connectors

1- Products Name: Laminated Busbar Connectors


2- Base Material Standard: 

GB : T2Y2 Copper

DIN: E-Cu58 (Number: 2.0065)

EN: Cu-ETP ( Number: CW004A)

ISO: Cu-ETP

UNS: C11000

JIS: C1100

BS: C101

Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.


3-Surface Treatments:

(3.1) Silver plating

(3.2) Tin plating

(3.3) Nickel plating

(3.4) Ultrasonic cleaning

Normally plated thickness is 3μm to 12μm, but all upon customers' request.


4- Insulation Options:

(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)

(4.2) PVC dipping (orange and green are the most popular colors)

(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)

(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)

Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;

Operating Temperature: -45ºC to +150 ºC


5- Copper Busbar Resistance:  ≤0.00001Ω

6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A

7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc


8- Free Samples:1-10pcs is allowed

9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);

10- Packing: pearl cotton/blister box inside and carton/pallet outside

11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.

12- Production Capacity: 50,000,000 pcs/month

13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.

Laminated Busbar SIC Application.jpg

Laminated Inverter Busbars.jpg
Steel Nut Standoff Stud for Laminated BusBar.jpg

The Apollo China Laminated Busbar Connectors Advantages:

1. Improve equiments properity.

Copper busbar can reduce the resistance and lower power cosumption. Copper busbar is capable of steady current carrying capacity and voltage-sharing.


2. Easy to install, examine and maintain.

Copper busbar can be installed with simple tools. Anyone can use it with bolt, nut and screwdriver. The workers examine the property with tester.


3. Reduce Cost

Copper Busbar increase the serve-life of machines and equipments. Good quality T2Y2 copper material can lower the temperature raise and loss of equipement parts 


"Laminated Busbar Connectors" likely refers to the connectors designed specifically for use with laminated busbars. In the context of electrical systems and power distribution, connectors play a crucial role in establishing secure and reliable connections between different components, including busbars. Here are some key considerations for laminated busbar connectors:


Compatibility: Laminated busbar connectors are designed to be compatible with the specific structure and dimensions of laminated busbars. This ensures a proper fit and secure connection.


Laminated Busbar Design: The connectors are engineered to work seamlessly with the laminated structure of the busbars. This may involve features that accommodate the layered construction, ensuring electrical continuity across the layers.


Ease of Installation: Connectors for laminated busbars are typically designed for easy installation. This includes features like integrated fastening mechanisms, ensuring a quick and secure connection during assembly.


Customization: Depending on the specific requirements of the application or the design of the laminated busbars, connectors may be customizable. This could involve variations in size, shape, and connection mechanisms to suit different configurations.


Material Compatibility: The materials used in the connectors are chosen to be compatible with the materials used in the laminated busbars. This helps prevent issues such as galvanic corrosion and ensures a reliable long-term connection.


Electrical Performance: Laminated busbar connectors need to provide excellent electrical performance to maintain low resistance and ensure efficient power transmission. Proper design and material selection contribute to optimal electrical conductivity.


Thermal Considerations: Since laminated busbars are often used in applications where thermal management is crucial, connectors may be designed to handle the thermal challenges associated with high-power environments.


Reliability and Durability: Connectors must be durable and reliable, capable of withstanding the mechanical and environmental stresses commonly encountered in the application. This contributes to the overall reliability of the electrical system.


Connectors for laminated busbars are integral components in power distribution systems, particularly in applications such as power electronics, renewable energy systems, electric vehicles, and industrial equipment. Their design and features are tailored to complement the advantages offered by laminated busbars, providing an efficient and secure means of connecting various elements within the electrical system.

Electrical BusBar.jpg

Copper Busbars production process.jpg

New energy copper busbar production process flow chart.jpg

Contact Information:

Ms.Tina Tian (Sales Manager&Technology Engineer)

Xiamen Apollo Stamping Welding Technology Co., Ltd

Apollo Electronic Components (Xiamen) Co.,Ltd 


Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022

Mob/WhatsApp/WeChat: 0086-15985814329

Email: tina@stamping-welding.com

Web: www.stamping-welding.com  ,  www.china-electronic-components.com

 

Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!