1- Products Name: Laminated BusBar with PEM Nut
2- Base Material Standard:
GB : T2Y2 Copper
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.
3-Surface Treatments:
(3.1) Silver plating
(3.2) Tin plating
(3.3) Nickel plating
(3.4) Ultrasonic cleaning
Normally plated thickness is 3μm to 12μm, but all upon customers' request.
4- Insulation Options:
(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)
(4.2) PVC dipping (orange and green are the most popular colors)
(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)
(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)
Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;
Operating Temperature: -45ºC to +150 ºC
5- Copper Busbar Resistance: ≤0.00001Ω
6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A
7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc
8- Free Samples:1-10pcs is allowed
9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);
10- Packing: pearl cotton/blister box inside and carton/pallet outside
11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.
12- Production Capacity: 50,000,000 pcs/month
13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.
The Apollo China Laminated BusBar with PEM Nut Advantages:
1. Improve equiments properity.
Copper busbar can reduce the resistance and lower power cosumption. Copper busbar is capable of steady current carrying capacity and voltage-sharing.
2. Easy to install, examine and maintain.
Copper busbar can be installed with simple tools. Anyone can use it with bolt, nut and screwdriver. The workers examine the property with tester.
3. Reduce Cost
Copper Busbar increase the serve-life of machines and equipments. Good quality T2Y2 copper material can lower the temperature raise and loss of equipement parts
A "Laminated BusBar with PEM Nut" likely refers to a laminated busbar that incorporates PEM (self-clinching) nuts as part of its design. Let's break down the components and implications of this configuration:
Laminated BusBar: As mentioned earlier, a laminated busbar consists of multiple layers of conductive material separated by insulating layers. This design is known for its compactness, enhanced power density, and improved thermal performance.
PEM Nut: PEM nuts, or self-clinching nuts, are fasteners that are designed to be permanently mounted to thin sheets of metal. They have a unique feature where they can be pressed or clinched into a pre-punched hole in a metal sheet, providing a reliable and secure threaded hole for additional components.
Integration with Laminated BusBar: Integrating PEM nuts into a laminated busbar design allows for convenient and secure attachment of other components. It provides threaded holes for the installation of bolts or screws without the need for additional fastening methods.
Facilitates Assembly: The use of PEM nuts simplifies the assembly process, as they can be quickly and securely clinched into place during the manufacturing process. This can lead to time and cost savings in the assembly of the busbar system.
Ensures Electrical Continuity: The integration of PEM nuts in a laminated busbar design ensures that electrical continuity is maintained across the layers, allowing for a seamless and reliable electrical connection.
The combination of a laminated busbar with PEM nuts is likely chosen for applications where secure attachment points, ease of assembly, and electrical reliability are crucial. This configuration provides a solution for creating threaded connections in the laminated busbar structure without compromising its electrical and thermal performance. It is commonly used in power distribution systems, electrical panels, and other applications where efficient assembly and reliable electrical connections are paramount.
Contact Information:
Ms.Tina Tian (Sales Manager&Technology Engineer)
Xiamen Apollo Stamping Welding Technology Co., Ltd
Apollo Electronic Components (Xiamen) Co.,Ltd
Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022
Mob/WhatsApp/WeChat: 0086-15985814329
Email: tina@stamping-welding.com
Web: www.stamping-welding.com , www.china-electronic-components.com
Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!